Overview
This essential course provides comprehensive training on lockout/tagout procedures and energy control programs to protect workers from hazardous energy sources during maintenance, service, and repair operations. Participants learn to identify energy sources, implement control measures, and ensure worker safety during equipment servicing.
ZTC's delivery incorporates Highwave Training protocols, practical demonstrations, and hands-on exercises with actual lockout/tagout equipment to ensure competency in real-world applications.
Objectives
- Understand OSHA lockout/tagout standards and requirements.
- Identify various types of hazardous energy sources.
- Implement effective energy control procedures.
- Develop and maintain comprehensive LOTO programs.
Entry Requirements
- Basic understanding of workplace safety principles.
- Experience with maintenance or service operations preferred.
- English proficiency for technical safety terminology.
- Ability to understand mechanical and electrical systems.
Who Should Attend?
Maintenance personnel, service technicians, machine operators, safety professionals, supervisors, and anyone involved in equipment maintenance, repair, or servicing operations.
Learning Outcomes
- Demonstrate comprehensive understanding of OSHA 1910.147 standards.
- Identify and assess various hazardous energy sources.
- Implement proper lockout/tagout procedures and techniques.
- Develop and maintain effective energy control programs.
- Train and supervise workers on LOTO requirements.
Course Details
Module 1 – LOTO Fundamentals & Regulations
- OSHA 1910.147 lockout/tagout standard requirements.
- Scope, application, and purpose of energy control programs.
- Employer and employee responsibilities and duties.
- Exceptions and special situations in LOTO procedures.
Module 2 – Hazardous Energy Sources
- Electrical energy sources and control methods.
- Mechanical, hydraulic, and pneumatic energy.
- Thermal, chemical, and stored energy sources.
- Gravity and kinetic energy considerations.
Module 3 – Energy Control Procedures
- Step-by-step lockout/tagout procedures.
- Equipment-specific energy isolation methods.
- Lock and tag selection and application.
- Verification and testing procedures.
Module 4 – LOTO Devices & Equipment
- Types of locks, tags, and blocking devices.
- Selection criteria for LOTO devices.
- Installation and removal procedures.
- Maintenance and inspection requirements.
Module 5 – Program Development & Implementation
- Energy control program development.
- Written procedures and documentation requirements.
- Training and communication protocols.
- Program evaluation and improvement.
Module 6 – Special Situations & Exceptions
- Group lockout procedures and coordination.
- Shift changes and complex operations.
- Outside contractor coordination.
- Emergency situations and exceptions.
8-hour comprehensive training program including theoretical instruction and practical exercises. Assessment includes:
- Written examination covering OSHA standards and procedures.
- Practical demonstration of lockout/tagout techniques.
- Development of equipment-specific energy control procedures.
- Case study analysis and problem-solving exercises.
- Upon successful completion, participants receive IASP Lockout/Tagout Safety Awareness certificate.
- Certificate is recognized by OSHA and industry employers.
- Meets regulatory requirements for LOTO training.
- Valid for 3 years with refresher training recommendations.
Support & Resources
Participants receive LOTO reference materials, equipment-specific procedure templates, regulatory compliance guides, and access to online resources. Post-training support includes program development assistance and refresher training options.
FAQs
Yes, this training meets OSHA 1910.147 requirements for lockout/tagout training and provides comprehensive coverage of energy control program requirements.
Training covers various types of lockout devices, tags, valve locks, electrical lockouts, and specialized equipment for different energy sources and applications.
Yes, we offer customized training using your specific equipment and procedures to ensure practical application and regulatory compliance.
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